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OSHA Workplace Injury Research

Injuries From Vehicle and Machine Exterior Parts

OSHA recorded 156 severe incidents involving exterior vehicle components, with amputations occurring in 45 percent of cases.

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How often these injuries happen

OSHA recorded 156 severe cases involving vehicle and machine exterior parts over the last decade. These incidents frequently result in amputations, which account for 45 percent of all reported injuries in this category.

The severity of these injuries is often extreme, with fingers being the most commonly affected body part in 51 percent of incidents. You may suffer permanent loss of function or require complex reconstructive surgery after being caught in doors or falling from vehicle steps.

Reported Projected
02040608010020152026
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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How these injuries happen

Injuries involving exterior parts often occur during your routine entry or exit from vehicles and machinery. You are frequently struck by falling or swinging objects, such as heavy doors, or become caught between running equipment and stationary surfaces.

1 Struck by falling object
Incidents
40
Share
26% of reported incidents
2 Struck by suspended or swinging object
Incidents
40
Share
26% of reported incidents
3 Other fall to lower level
Incidents
18
Share
12% of reported incidents
4 Compressed between running equipment and other object(s)
Incidents
8
Share
5% of reported incidents
5 Caught or wedged between objects— nonrunning
Incidents
8
Share
5% of reported incidents
6 Fall on same level
Incidents
5
Share
3% of reported incidents
7 Struck by propelled object or substance
Incidents
5
Share
3% of reported incidents
8 Struck by rolling powered vehicle or machinery
Incidents
4
Share
3% of reported incidents
Cause Incidents Share
1Struck by falling object 4026% of reported incidents
2Struck by suspended or swinging object 4026% of reported incidents
3Other fall to lower level 1812% of reported incidents
4Compressed between running equipment and other object(s) 85% of reported incidents
5Caught or wedged between objects— nonrunning 85% of reported incidents
6Fall on same level 53% of reported incidents
7Struck by propelled object or substance 53% of reported incidents
8Struck by rolling powered vehicle or machinery 43% of reported incidents

Where injuries happen most

Manufacturing leads with 31 percent of all severe cases, as you interact with heavy machinery and complex equipment daily. Wholesale trade and transportation follow, where the constant movement of trucks and trailers creates frequent opportunities for you to be struck by or caught in exterior components.

Manufacturing 31%
Wholesale Trade 15%
Transportation & Warehousing 14%
Construction 8%
Administrative Services 7%
Other 25%

Real cases like yours

Common patterns in these reports include you suffering fingertip amputations when doors slam shut or sustaining fractures after falling from slick truck steps. These incidents often stem from equipment design flaws or a lack of clear safety protocols during vehicle operation. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions