OSHA Workplace Injury Research

Caught in Machinery Causes Severe Crushing Injuries

OSHA recorded 485 severe cases where you suffered amputations or crushing injuries from nonrunning equipment and machine parts.

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How often these injuries happen

OSHA recorded 485 severe cases involving you being caught or wedged in nonrunning machinery over the last decade. Amputations, avulsions, and enucleations account for 80% of these incidents, representing the most frequent and life-altering injury type reported.

These events are uniquely dangerous because they often involve sudden mechanical shifts that trap your extremities. Finger injuries account for 88% of all cases, frequently resulting in permanent loss of function or tissue that requires complex surgical intervention.

Reported Projected
010020030040020152026
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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Common injuries

These injuries typically occur when you interact with vehicle attachments, industrial transport equipment, or heavy containers that shift unexpectedly. A common scenario involves you placing your hand or finger in a pinch point while adjusting a trailer hitch, clearing a gate, or servicing a battery compartment. When these objects move without warning, the force is often sufficient to cause immediate crushing or traumatic amputation.

1 Amputations, avulsions, enucleations
Incidents
386
Share
80% of reported incidents
2 Fractures
Incidents
43
Share
9% of reported incidents
3 Nonfatal 'crushing' injuries
Incidents
19
Share
4% of reported incidents
4 Traumatic injuries or exposures— unspecified
Incidents
11
Share
2% of reported incidents
5 Cuts, lacerations, punctures without injury to internal structures
Incidents
9
Share
2% of reported incidents
6 Severe wounds or internal injuries and other injuries
Incidents
8
Share
2% of reported incidents
7 Bruises, contusions
Incidents
2
Share
0% of reported incidents
8 Multiple severe wounds and internal injuries
Incidents
2
Share
0% of reported incidents
Injury Type Incidents Share
1Amputations, avulsions, enucleations 38680% of reported incidents
2Fractures 439% of reported incidents
3Nonfatal 'crushing' injuries 194% of reported incidents
4Traumatic injuries or exposures— unspecified 112% of reported incidents
5Cuts, lacerations, punctures without injury to internal structures 92% of reported incidents
6Severe wounds or internal injuries and other injuries 82% of reported incidents
7Bruises, contusions 20% of reported incidents
8Multiple severe wounds and internal injuries 20% of reported incidents

Where injuries happen most

Manufacturing accounts for 40% of all reported incidents, largely due to the high volume of heavy machinery and repetitive assembly tasks. Construction follows as the second most common environment, where the frequent use of industrial vehicles and transport attachments creates constant exposure to potential pinch points and heavy equipment hazards.

Manufacturing 40%
Construction 19%
Transportation & Warehousing 9%
Wholesale Trade 6%
Retail Trade 5%
Other 21%

Real cases like yours

You may be injured while performing routine maintenance or simple tasks like hitching trailers, closing heavy gates, or adjusting machine components. These accounts reveal a pattern where equipment dislodges or shifts during manual handling, trapping your fingers in the process. If any of these scenarios sound like what happened to you, an attorney can help you evaluate your specific incident.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions