A decade of rising injury frequency
OSHA has recorded 53 severe incidents involving pedal cycles, with fractures accounting for 54 percent of all reported cases. These injuries often result in significant trauma, including intracranial injuries and internal organ damage that require immediate hospitalization.
The physical toll of these incidents is severe, frequently impacting the pelvic region and multiple body parts simultaneously. Workers often face long recovery periods due to the high-impact nature of these collisions and falls.
The 133.3 percent increase in reported cases over the last ten years highlights a growing safety gap in workplaces that rely on pedal cycles. Nearly all of these incidents, 98.1 percent, are directly attributed to the bicycle itself as the primary source of injury.
Manufacturing, transportation, and arts and entertainment industries represent the highest risk, collectively accounting for nearly 60 percent of all incidents. These environments often involve high-traffic areas or uneven terrain that increase the likelihood of a collision or loss of control.
Top causes based on OSHA incident reports
Workplace pedal cycle incidents typically occur when employees use bicycles for site patrols, maintenance, or transport between facilities. Common scenarios involve striking fixed objects like trees or garage doors, slipping on icy or sandy surfaces, or losing stability while navigating work zones.
| Injury Type | Incidents | |
|---|---|---|
| 1 | Fractures | 27 |
| 2 | Traumatic injuries or exposures— unspecified | 6 |
| 3 | Severe wounds or internal injuries and other injuries | 5 |
| 4 | Intracranial Injuries | 4 |
| 5 | Cuts, lacerations, punctures without injury to internal structures | 3 |
| 6 | Injuries to internal organs and major blood vessels | 2 |
| 7 | Multiple severe wounds and internal injuries | 1 |
| 8 | Multiple surface and flesh wounds | 1 |
Employers are required to maintain safe work environments under the General Duty Clause of the OSH Act. When pedal cycles are used as tools for work, employers must ensure that paths are clear of hazards and that equipment is maintained, as failure to do so may violate 29 CFR 1904.39 reporting standards if a severe injury occurs.
Where these injuries occur most frequently
Manufacturing leads with 20.8 percent of cases, followed closely by transportation and arts and entertainment. These sectors frequently utilize pedal cycles for rapid movement across large facilities or outdoor event spaces, often exposing workers to high-speed collisions or environmental hazards.
Employers in these sectors must conduct thorough risk assessments to identify path hazards and ensure that all equipment meets safety standards. Under 29 CFR 1910.132, employers are responsible for providing appropriate personal protective equipment to mitigate the risk of severe fractures and internal injuries during transit.
From actual OSHA investigation files
Recent incident reports reveal a pattern of collisions with fixed objects and loss of control on unstable surfaces. These accounts frequently involve workers performing routine tasks like site inspections or patrols, resulting in serious injuries such as ruptured spleens and multiple rib fractures.
"An employee was coaching a bike lesson. Their handlebar clipped a tree, rotated, and struck their left side. This caused the employee to fall, and they were hospitalized with a ruptured spleen."
"An employee was conducting a bike patrol, traveling down a bike trail on a mountain bike. The bike became unstable on a sandy patch and the employee struck the cross bar, resulting in an abdominal laceration. The employee was hospitalized."
"An employee was riding a mountain bike to check on markings and race trails when he struck a tree. He sustained six fractured ribs and a laceration to the spleen."
"On January 10, 2025, an employee's bicycle slipped on a patch of ice in a parking lot. The employee suffered a hip injury and was hospitalized."
"An employee was driving a three-wheeled maintenance bike through a garage door. The door struck him in the head and face area, and he fell to the ground. He suffered head, neck, and spinal injuries."
"An employee was making a delivery via bicycle when the basket rod came loose. The employee fell off the bicycle and sustained rib fractures, a wrist injury, and a concussion."
"An employee was riding a bike off-site in preparation for an upcoming physical fitness test. The employee encountered a slick spot during the ride and fell off the bike, suffering fractures to the pelvis and right hip socket."
"An employee was riding an electric bicycle to get from one production site to another when they tripped and fell, resulting in head trauma."
"An employee was making a pizza delivery on an E-bike when the front tire fell off the bike, causing the employee to fall to the concrete ground and sustain a facial fracture."
"An employee was riding his bicycle next to a hot condensate pit. He fell into it, suffered first- and second-degree burns, and was hospitalized."
The ClaimsBoost Research Team aggregates official government data to help workers understand workplace injury trends and their coverage options.
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