OSHA Workplace Injury Research

Vehicle Collisions at Work Are Often Preventable

OSHA recorded 690 severe nonroadway vehicle collisions, with powered industrial vehicles like forklifts involved in 81 percent of these incidents.

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How often these injuries happen

OSHA recorded 690 severe incidents involving nonroadway vehicle collisions over the last decade. Fractures are the most common outcome, accounting for 53 percent of all reported cases.

These events frequently result in life-altering injuries to your feet and legs. The high force involved in these collisions often leads to complex surgeries and long-term recovery periods for you.

Reported 2025 (partial year) Projected
02040608010020152026
Data: Federal OSHA Severe Injury Reports (29 states). Jan–Jul 2025, partial year. 2026 projected by ClaimsBoost research team.

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Common injuries

Most of these incidents involve powered industrial vehicles such as forklifts, pallet jacks, and utility task vehicles. Collisions often occur in high-traffic areas like warehouses or loading docks when you have limited visibility or when vehicles operate in reverse without adequate spotters. These accidents frequently happen at intersections or in tight storage aisles where equipment paths cross unexpectedly.

1 Fractures
Incidents
356
Share
53% of reported incidents
2 Traumatic injuries or exposures— unspecified
Incidents
121
Share
18% of reported incidents
3 Cuts, lacerations, punctures without injury to internal structures
Incidents
59
Share
9% of reported incidents
4 Amputations, avulsions, enucleations
Incidents
55
Share
8% of reported incidents
5 Severe wounds or internal injuries and other injuries
Incidents
21
Share
3% of reported incidents
6 Injuries to internal organs and major blood vessels
Incidents
15
Share
2% of reported incidents
7 Bruises, contusions
Incidents
10
Share
1% of reported incidents
8 Intracranial Injuries
Incidents
7
Share
1% of reported incidents
Injury Type Incidents Share
1Fractures 35653% of reported incidents
2Traumatic injuries or exposures— unspecified 12118% of reported incidents
3Cuts, lacerations, punctures without injury to internal structures 599% of reported incidents
4Amputations, avulsions, enucleations 558% of reported incidents
5Severe wounds or internal injuries and other injuries 213% of reported incidents
6Injuries to internal organs and major blood vessels 152% of reported incidents
7Bruises, contusions 101% of reported incidents
8Intracranial Injuries 71% of reported incidents

Where injuries happen most

Transportation and warehousing accounts for 32 percent of these incidents, largely due to the constant movement of heavy loads in confined spaces. Wholesale trade and manufacturing also see high rates of collision, as the density of equipment and the pressure to maintain rapid production schedules often lead to lapses in safety protocols and traffic management.

Transportation & Warehousing 32%
Wholesale Trade 20%
Manufacturing 20%
Retail Trade 9%
Administrative Services 6%
Other 13%

Real cases like yours

Common patterns in these incidents include forklifts striking you in blind spots, collisions between two pieces of material handling equipment, and vehicles tipping over after contact with other machinery. These reports demonstrate that even low-speed impacts can cause severe orthopedic damage. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

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