OSHA Workplace Injury Research

Friction and Abrasion Injuries at Work

OSHA recorded 21 severe cases where you suffered significant skin damage from clothing, ropes, or abrasive materials.

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How often these injuries happen

OSHA recorded 21 severe cases involving friction or abrasion from non-running objects over the last decade. Blisters are the most common injury type, accounting for 25% of these reports, often leading to severe infections that require hospitalization.

These injuries frequently target your feet and fingers, which are highly susceptible to constant rubbing from improper apparel or protective equipment. When your skin integrity is compromised in a work environment, the risk of secondary infection increases, often resulting in prolonged recovery times and significant medical costs.

Reported Projected
0123456720152025
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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Common injuries

Injuries in this category typically stem from the constant contact between your skin and external objects like clothing, ropes, or raw materials. Apparel and clothing, except safety gear, are the leading source of these incidents, accounting for 32% of all reported cases. Whether it is a boot rubbing against your calf or a glove causing a blister, these injuries often occur when equipment is poorly fitted or when you are forced to use materials that create repetitive friction against your body.

1 Blisters
Incidents
5
Share
25% of reported incidents
2 Traumatic injuries or exposures— unspecified
Incidents
4
Share
20% of reported incidents
3 Abrasions
Incidents
4
Share
20% of reported incidents
4 Cuts, lacerations, punctures without injury to internal structures
Incidents
3
Share
15% of reported incidents
5 Other or multiple types of burns
Incidents
2
Share
10% of reported incidents
6 Amputations, avulsions, enucleations
Incidents
1
Share
5% of reported incidents
7 Surface and flesh wounds— unspecified
Incidents
1
Share
5% of reported incidents
Injury Type Incidents Share
1Blisters 525% of reported incidents
2Traumatic injuries or exposures— unspecified 420% of reported incidents
3Abrasions 420% of reported incidents
4Cuts, lacerations, punctures without injury to internal structures 315% of reported incidents
5Other or multiple types of burns 210% of reported incidents
6Amputations, avulsions, enucleations 15% of reported incidents
7Surface and flesh wounds— unspecified 15% of reported incidents

Where injuries happen most

Manufacturing accounts for 38% of these severe friction injuries, as the nature of your work often requires long hours in specialized clothing or protective gear. In these environments, the combination of repetitive motion and improper equipment fit creates a high risk for skin breakdown. Construction follows as a high-risk sector, where you frequently handle ropes, chains, and abrasive earth materials that can cause deep lacerations or surface wounds when tension is applied incorrectly.

Manufacturing 38%
Construction 29%
Health Care 14%
Wholesale Trade 10%
Administrative Services 5%
Other 4%

Real cases like yours

Common patterns in these reports involve you suffering from preventable skin damage due to ill-fitting boots, abrasive gloves, or high-tension ropes that catch on your hands and limbs. These incidents often escalate from minor irritation to serious infections or lacerations that necessitate hospital care. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident to determine if your employer failed to provide safe equipment.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions