OSHA Workplace Injury Research

Caught in MacHinery Is a Leading Cause of Amputations

OSHA recorded 5,070 severe cases where you were crushed or entangled by equipment, with finger injuries accounting for 86% of incidents.

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How often these injuries happen

OSHA recorded 5,070 severe cases involving you being caught between running equipment and other objects over the last decade. Amputations, avulsions, and enucleations account for 77% of these incidents, representing the most frequent and life-altering nature of injury reported.

These events are particularly dangerous because they frequently result in permanent loss of function. Finger injuries make up 86% of all reported cases, often occurring when safety guards are absent or when you are performing maintenance on active machinery.

Reported Projected
020040060080020152026
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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Common injuries

Injuries typically occur when you interact with moving parts that lack proper physical barriers. Metal materials, cranes, and industrial vehicles like forklifts are the most common sources of these crushing incidents. Whether you are steadying a load, clearing a jam in a threading machine, or working near an active gantry crane, the mechanism of injury involves being pinned between a moving component and a stationary surface.

1 Amputations, avulsions, enucleations
Incidents
3,896
Share
77% of reported incidents
2 Fractures
Incidents
512
Share
10% of reported incidents
3 Traumatic injuries or exposures— unspecified
Incidents
381
Share
8% of reported incidents
4 Cuts, lacerations, punctures without injury to internal structures
Incidents
128
Share
3% of reported incidents
5 Severe wounds or internal injuries and other injuries
Incidents
49
Share
1% of reported incidents
6 Injuries to internal organs and major blood vessels
Incidents
28
Share
1% of reported incidents
7 Bruises, contusions
Incidents
18
Share
0% of reported incidents
8 Intracranial Injuries
Incidents
8
Share
0% of reported incidents
Injury Type Incidents Share
1Amputations, avulsions, enucleations 3,89677% of reported incidents
2Fractures 51210% of reported incidents
3Traumatic injuries or exposures— unspecified 3818% of reported incidents
4Cuts, lacerations, punctures without injury to internal structures 1283% of reported incidents
5Severe wounds or internal injuries and other injuries 491% of reported incidents
6Injuries to internal organs and major blood vessels 281% of reported incidents
7Bruises, contusions 180% of reported incidents
8Intracranial Injuries 80% of reported incidents

Where injuries happen most

Manufacturing accounts for 42% of all severe caught-in incidents, reflecting the high density of automated equipment and heavy machinery in these facilities. Construction follows as a high-risk environment, where the movement of heavy cranes and material handling equipment creates constant, high-stakes exposure for you on the ground.

Manufacturing 42%
Construction 18%
Transportation & Warehousing 9%
Wholesale Trade 6%
Mining 5%
Other 20%

Real cases like yours

Common patterns in these incidents include you assisting operators with heavy loads, performing maintenance on active systems, or clearing machine jams without proper lockout procedures. These reports show that even temporary employees or those working in support roles are frequently placed in the path of moving machinery. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions