OSHA Workplace Injury Research

Caught in Machinery Is a Leading Cause of Amputations

OSHA recorded 5,070 severe cases where you were crushed or pinned by equipment, with fingers being the most frequently injured body part.

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How often these injuries happen

OSHA recorded 5,070 severe cases involving you being caught between running equipment and other objects over the last decade. Amputations account for 77 percent of these incidents, representing some of the most life-altering injuries you can sustain on the job.

These events are uniquely dangerous because they often involve high-force compression that destroys tissue and bone. With 86 percent of these injuries affecting fingers, the long-term impact on your ability to perform daily tasks and return to your career is significant.

Reported Projected
020040060080020152026
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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Common injuries

Injuries typically occur when safety guards are missing, bypassed, or improperly maintained on industrial equipment. You are often caught when assisting with material handling, such as steadying metal sheets or pipes near moving forklifts and cranes. When machines like trash compactors or threading tools jam, reaching into the danger zone to clear debris frequently leads to sudden, catastrophic entanglement.

1 Amputations, avulsions, enucleations
Incidents
3,896
Share
77% of reported incidents
2 Fractures
Incidents
512
Share
10% of reported incidents
3 Traumatic injuries or exposures— unspecified
Incidents
381
Share
8% of reported incidents
4 Cuts, lacerations, punctures without injury to internal structures
Incidents
128
Share
3% of reported incidents
5 Severe wounds or internal injuries and other injuries
Incidents
49
Share
1% of reported incidents
6 Injuries to internal organs and major blood vessels
Incidents
28
Share
1% of reported incidents
7 Bruises, contusions
Incidents
18
Share
0% of reported incidents
8 Intracranial Injuries
Incidents
8
Share
0% of reported incidents
Injury Type Incidents Share
1Amputations, avulsions, enucleations 3,89677% of reported incidents
2Fractures 51210% of reported incidents
3Traumatic injuries or exposures— unspecified 3818% of reported incidents
4Cuts, lacerations, punctures without injury to internal structures 1283% of reported incidents
5Severe wounds or internal injuries and other injuries 491% of reported incidents
6Injuries to internal organs and major blood vessels 281% of reported incidents
7Bruises, contusions 180% of reported incidents
8Intracranial Injuries 80% of reported incidents

Where injuries happen most

Manufacturing accounts for 42 percent of these severe incidents, largely due to the constant interaction between you and high-speed production machinery. In these environments, the pressure to maintain output often leads to the removal of safety interlocks or inadequate training on lockout-tagout procedures, creating high-risk zones where a single moment of distraction results in a permanent injury.

Manufacturing 42%
Construction 18%
Transportation & Warehousing 9%
Wholesale Trade 6%
Mining 5%
Other 20%

Real cases like yours

Common patterns in these reports show that temporary employees and those assisting heavy equipment operators are at the highest risk of being pinned or crushed. These incidents frequently stem from a lack of clear communication during material handling or the failure to secure equipment before maintenance begins. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions