OSHA Workplace Injury Research

Nonroadway Vehicle Collisions at Work

Industrial vehicles are involved in 86% of these severe workplace incidents, often leading to life-altering fractures and amputations.

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How often these injuries happen

OSHA recorded 2,188 severe cases involving nonroadway vehicle collisions over the last decade. Fractures are the most common injury, accounting for 48% of all reported incidents, which often require extensive surgical intervention and long-term rehabilitation.

These events are dangerous because they frequently involve heavy machinery impacting your lower body. With fingers being the most affected specific body part, you face significant risks of mobility limitations or amputation following a collision.

Reported Projected
010020030020152026
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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Common injuries

These incidents typically occur when powered industrial vehicles like forklifts or riding pallet jacks operate in shared workspaces. Collisions happen when you lose control on slick surfaces, strike racking systems, or back into coworkers in blind spots. The presence of heavy material hauling equipment in high-traffic areas creates a constant risk of crushing injuries when safety protocols are ignored.

1 Fractures
Incidents
1,035
Share
48% of reported incidents
2 Traumatic injuries or exposures— unspecified
Incidents
390
Share
18% of reported incidents
3 Amputations, avulsions, enucleations
Incidents
321
Share
15% of reported incidents
4 Cuts, lacerations, punctures without injury to internal structures
Incidents
150
Share
7% of reported incidents
5 Severe wounds or internal injuries and other injuries
Incidents
60
Share
3% of reported incidents
6 Intracranial Injuries
Incidents
46
Share
2% of reported incidents
7 Bruises, contusions
Incidents
41
Share
2% of reported incidents
8 Injuries to internal organs and major blood vessels
Incidents
30
Share
1% of reported incidents
Injury Type Incidents Share
1Fractures 1,03548% of reported incidents
2Traumatic injuries or exposures— unspecified 39018% of reported incidents
3Amputations, avulsions, enucleations 32115% of reported incidents
4Cuts, lacerations, punctures without injury to internal structures 1507% of reported incidents
5Severe wounds or internal injuries and other injuries 603% of reported incidents
6Intracranial Injuries 462% of reported incidents
7Bruises, contusions 412% of reported incidents
8Injuries to internal organs and major blood vessels 301% of reported incidents

Where injuries happen most

Transportation and warehousing accounts for 29% of these severe incidents, largely due to the high volume of forklift and pallet jack activity in confined loading zones. Manufacturing follows at 23%, where the combination of fast-paced production and heavy transport machinery creates frequent opportunities for vehicle-related strikes.

Transportation & Warehousing 29%
Manufacturing 23%
Wholesale Trade 15%
Retail Trade 12%
Administrative Services 6%
Other 15%

Real cases like yours

Common patterns in these reports involve you being pinned between equipment and stationary objects like racking or bollards during routine loading tasks. Other frequent scenarios include operators losing balance after striking infrastructure or passengers being ejected from utility vehicles during sudden stops. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions