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OSHA Workplace Injury Research

Cutting Handtool Injuries Are Rarely Just Accidents

OSHA recorded 1,637 severe cases involving cutting tools, with 47% resulting in amputations.

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How often these injuries happen

OSHA recorded 1,637 severe cases involving cutting handtools over the last decade. Cuts, lacerations, and punctures account for 48% of all reported injuries.

The severity of these incidents is high, as 47% of cases involve amputations or avulsions. Finger injuries are the most common outcome, representing 55% of all reported trauma from these tools.

Reported Projected
010020030020152026
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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How these injuries happen

Most injuries occur when you are struck by or cut by an object you are currently handling, which accounts for 86% of all recorded incidents. These accidents often happen when a blade slips during a routine cut, or when a powered saw experiences unexpected kickback or irregular movement. When tools are not properly maintained or when you lack adequate protective equipment, these routine tasks can quickly lead to life-altering injuries.

1 Injured by object handled by person
Incidents
1,393
Share
86% of reported incidents
2 Struck by running powered equipment— n.e.c.
Incidents
54
Share
3% of reported incidents
3 Struck by running powered equipment— irregular movement, kick back
Incidents
53
Share
3% of reported incidents
4 Struck by rolling, sliding, or shifting objects—non-running
Incidents
33
Share
2% of reported incidents
5 Struck by falling object
Incidents
28
Share
2% of reported incidents
6 Caught, entangled in running powered equipment— normal operation
Incidents
18
Share
1% of reported incidents
7 Struck against stationary object
Incidents
15
Share
1% of reported incidents
8 Indirect exposure to electricity
Incidents
8
Share
0% of reported incidents
Cause Incidents Share
1Injured by object handled by person 1,39386% of reported incidents
2Struck by running powered equipment— n.e.c. 543% of reported incidents
3Struck by running powered equipment— irregular movement, kick back 533% of reported incidents
4Struck by rolling, sliding, or shifting objects—non-running 332% of reported incidents
5Struck by falling object 282% of reported incidents
6Caught, entangled in running powered equipment— normal operation 181% of reported incidents
7Struck against stationary object 151% of reported incidents
8Indirect exposure to electricity 80% of reported incidents

Where injuries happen most

Construction leads all sectors with 37% of recorded incidents, followed by manufacturing at 21%. In these environments, the constant use of handheld saws and utility knives creates a high-frequency risk. Employers in these industries are required to provide appropriate personal protective equipment and ensure that all cutting tools are properly guarded and maintained to prevent these predictable injuries.

Construction 37%
Manufacturing 21%
Administrative Services 9%
Accommodation & Food Services 8%
Retail Trade 7%
Other 18%

Real cases like yours

Common patterns in these reports involve you using handheld saws or box cutters that slip or jump during operation, leading to immediate and severe trauma. Many incidents involve the loss of digits or deep lacerations to the hands and wrists that require emergency hospitalization. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident to determine if employer negligence played a role.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions