OSHA Workplace Injury Research

Contact with Cold Substances Causes Severe Burns

OSHA recorded 52 severe cases where you suffered debilitating thermal injuries from contact with cold materials.

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How often these injuries happen

OSHA recorded 52 severe cases involving contact with cold objects or substances, with other or multiple types of burns accounting for 85 percent of these incidents. These injuries often involve deep tissue damage that requires immediate medical intervention and extended recovery periods.

Your fingers are the most vulnerable, representing 13 percent of all reported injuries. When protective equipment fails or safety protocols are ignored, you face permanent damage to your extremities and long-term complications from thermal exposure.

Reported 2025 (partial year)
02468101220162025
Data: Federal OSHA Severe Injury Reports (29 states). Jan–Jul 2025, partial year.

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Common injuries

Injuries typically occur when you handle hazardous materials like petroleum and coal products, which account for 52 percent of all reported sources. These incidents often involve the sudden release of pressurized gases or liquids during transfer, valve maintenance, or cylinder replacement. When equipment is not properly maintained or when you are provided with inadequate gloves, the risk of severe thermal burns increases significantly.

1 Other or multiple types of burns
Incidents
44
Share
85% of reported incidents
2 Effects of reduced temperature
Incidents
8
Share
15% of reported incidents
Injury Type Incidents Share
1Other or multiple types of burns 4485% of reported incidents
2Effects of reduced temperature 815% of reported incidents

Where injuries happen most

Manufacturing and retail trade each account for 21 percent of reported incidents, reflecting the high frequency of liquid gas and refrigerant handling in these environments. In these settings, you are frequently tasked with filling cylinders or maintaining cooling systems without sufficient training or specialized protective gear. Your employer has a clear duty to provide equipment that prevents direct skin contact with hazardous cold substances.

Manufacturing 21%
Retail Trade 21%
Construction 19%
Transportation & Warehousing 10%
Wholesale Trade 4%
Other 25%

Real cases like yours

Common patterns in these incidents involve the sudden release of pressurized substances during routine maintenance or fuel transfers, often resulting in severe burns to your hands, arms, and chest. Many reports highlight failures in equipment integrity or the use of improper protective gear that leaves you exposed to cryogenic or flammable materials. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions