OSHA Workplace Injury Research

Non-roadway Vehicle Accidents at Work

OSHA recorded 1,645 severe incidents involving non-roadway powered vehicles, with fractures being the most common injury type.

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How often these injuries happen

OSHA recorded 1,645 severe cases involving non-roadway vehicle accidents over the last decade. Fractures account for 52% of these reports, highlighting the extreme force involved when heavy machinery or off-road vehicles malfunction or overturn.

These events frequently cause damage to the brain, often leading to long-term disability. The severity of these injuries often stems from the lack of protective barriers or the sudden, violent nature of vehicle rollovers and equipment drops.

Reported Projected
010020030020152026
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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Common injuries

These injuries typically occur when powered industrial vehicles, such as forklifts or UTVs, encounter unexpected terrain or mechanical failure. Industrial vehicles and material hauling equipment account for 44% of these incidents. Common scenarios include your vehicle jumping during offloading, overturning on uneven ground, or striking hidden obstacles like washouts that cause you to be ejected or crushed.

1 Fractures
Incidents
835
Share
52% of reported incidents
2 Traumatic injuries or exposures— unspecified
Incidents
231
Share
14% of reported incidents
3 Intracranial Injuries
Incidents
127
Share
8% of reported incidents
4 Amputations, avulsions, enucleations
Incidents
104
Share
6% of reported incidents
5 Severe wounds or internal injuries and other injuries
Incidents
83
Share
5% of reported incidents
6 Cuts, lacerations, punctures without injury to internal structures
Incidents
73
Share
5% of reported incidents
7 Injuries to internal organs and major blood vessels
Incidents
49
Share
3% of reported incidents
8 Bruises, contusions
Incidents
18
Share
1% of reported incidents
Injury Type Incidents Share
1Fractures 83552% of reported incidents
2Traumatic injuries or exposures— unspecified 23114% of reported incidents
3Intracranial Injuries 1278% of reported incidents
4Amputations, avulsions, enucleations 1046% of reported incidents
5Severe wounds or internal injuries and other injuries 835% of reported incidents
6Cuts, lacerations, punctures without injury to internal structures 735% of reported incidents
7Injuries to internal organs and major blood vessels 493% of reported incidents
8Bruises, contusions 181% of reported incidents

Where injuries happen most

Construction leads all sectors with 18% of these severe incidents, largely due to the frequent use of heavy earth-moving machinery on unstable ground. Transportation and warehousing follow closely at 16%, where the constant operation of forklifts in tight, high-traffic environments creates a high risk for rollovers and collisions with facility infrastructure.

Construction 18%
Transportation & Warehousing 16%
Manufacturing 16%
Administrative Services 10%
Wholesale Trade 10%
Other 30%

Real cases like yours

Common patterns in these reports include you being ejected during rollovers, limbs getting pinned between equipment and barriers, and sudden drops during the transport of heavy machinery. These incidents often involve equipment that is not suited for the terrain or failures in standard operating procedures. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions