OSHA Workplace Injury Research

Nonroadway Vehicle Incidents Cause Severe Injuries

OSHA recorded 1,645 severe cases involving nonroadway vehicles, with powered industrial vehicles accounting for 44% of these incidents.

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How often these injuries happen

OSHA recorded 1,645 severe cases involving nonroadway vehicles over the past decade. Fractures are the most common injury type, accounting for 52% of these reports, often requiring extensive medical intervention and long-term rehabilitation.

These events are dangerous because they frequently involve heavy machinery that can cause crushing injuries. The risk of permanent impairment is high when you are caught between equipment or thrown from moving vehicles.

Reported Projected
010020030020152026
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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Common injuries

These incidents typically occur when powered industrial vehicles like forklifts, UTVs, or earth-moving machinery are operated on uneven terrain, near washouts, or during loading and unloading tasks. Many injuries result from vehicles overturning, bouncing unexpectedly, or mechanical failures that cause equipment to drop or shift suddenly, trapping you or throwing you from the seat.

1 Fractures
Incidents
835
Share
52% of reported incidents
2 Traumatic injuries or exposures— unspecified
Incidents
231
Share
14% of reported incidents
3 Intracranial Injuries
Incidents
127
Share
8% of reported incidents
4 Amputations, avulsions, enucleations
Incidents
104
Share
6% of reported incidents
5 Severe wounds or internal injuries and other injuries
Incidents
83
Share
5% of reported incidents
6 Cuts, lacerations, punctures without injury to internal structures
Incidents
73
Share
5% of reported incidents
7 Injuries to internal organs and major blood vessels
Incidents
49
Share
3% of reported incidents
8 Bruises, contusions
Incidents
18
Share
1% of reported incidents
Injury Type Incidents Share
1Fractures 83552% of reported incidents
2Traumatic injuries or exposures— unspecified 23114% of reported incidents
3Intracranial Injuries 1278% of reported incidents
4Amputations, avulsions, enucleations 1046% of reported incidents
5Severe wounds or internal injuries and other injuries 835% of reported incidents
6Cuts, lacerations, punctures without injury to internal structures 735% of reported incidents
7Injuries to internal organs and major blood vessels 493% of reported incidents
8Bruises, contusions 181% of reported incidents

Where injuries happen most

Construction leads all industries with 18% of these severe incidents, largely due to the frequent use of heavy earth-moving and material hauling equipment on dynamic job sites. Transportation and warehousing follow closely at 16%, where the constant operation of forklifts and material handling vehicles in tight, high-traffic environments creates a high risk for collisions and equipment rollovers.

Construction 18%
Transportation & Warehousing 16%
Manufacturing 16%
Administrative Services 10%
Wholesale Trade 10%
Other 30%

Real cases like yours

Common patterns in these reports involve operators losing control on uneven ground, equipment tipping over during turns, or mechanical components failing during transport. These incidents often highlight failures in training, equipment maintenance, or site hazard assessment. If any of these scenarios sound like what happened to you, an attorney can review the specifics of your incident to determine your legal options.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions