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OSHA Workplace Injury Research

Heavy Machinery Accidents Cause Severe Fractures

OSHA recorded 602 severe cases involving heavy earth-moving machinery, with fractures accounting for 47% of all reported injuries.

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How often these injuries happen

OSHA recorded 602 severe cases involving heavy earth-moving machinery over the last decade. Fractures are the most frequent injury, accounting for 47% of all reported incidents, often requiring extensive surgery and long-term rehabilitation.

These incidents frequently result in life-altering trauma, with fingers being the most commonly affected body part in 18% of cases. The severity of these injuries often leads to permanent impairment, affecting your ability to return to your previous role.

Reported Projected
02040608010020152026
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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How these injuries happen

Injuries involving heavy machinery typically occur when you are struck by rolling vehicles or caught between equipment and other objects. Pedestrians in nonroadway areas are at high risk, as are operators who may be thrown or crushed during equipment malfunctions. These accidents often stem from blind spots, failed communication, or mechanical failures like snapping tow hooks.

1 Struck by rolling powered vehicle or machinery
Incidents
171
Share
29% of reported incidents
2 Pedestrian struck by vehicle in nonroadway area
Incidents
109
Share
19% of reported incidents
3 Other fall to lower level
Incidents
66
Share
11% of reported incidents
4 Nonroadway noncollision incident
Incidents
60
Share
10% of reported incidents
5 Compressed between running equipment and other object(s)
Incidents
50
Share
9% of reported incidents
6 Caught, entangled in running powered equipment— normal operation
Incidents
25
Share
4% of reported incidents
7 Struck by running powered equipment— unspecified
Incidents
13
Share
2% of reported incidents
8 Struck by running powered equipment— n.e.c.
Incidents
13
Share
2% of reported incidents
Cause Incidents Share
1Struck by rolling powered vehicle or machinery 17129% of reported incidents
2Pedestrian struck by vehicle in nonroadway area 10919% of reported incidents
3Other fall to lower level 6611% of reported incidents
4Nonroadway noncollision incident 6010% of reported incidents
5Compressed between running equipment and other object(s) 509% of reported incidents
6Caught, entangled in running powered equipment— normal operation 254% of reported incidents
7Struck by running powered equipment— unspecified 132% of reported incidents
8Struck by running powered equipment— n.e.c. 132% of reported incidents

Where injuries happen most

Construction accounts for 68% of all reported heavy machinery incidents. The high volume of moving equipment, combined with complex site logistics and constant pedestrian-vehicle interaction, creates a high-risk environment where even minor lapses in safety protocols lead to severe outcomes.

Construction 68%
Administrative Services 7%
Manufacturing 5%
Wholesale Trade 4%
Mining 3%
Other 13%

Real cases like yours

Common patterns in these reports involve communication breakdowns between operators and ground crews, equipment malfunctions during towing, and you being struck while walking near reversing machinery. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident to determine if employer negligence contributed to your injury.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions