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OSHA Workplace Injury Research

Injuries From Structural Truss and Beam Failures

OSHA recorded 212 severe cases involving structural components, with falls to lower levels causing the most significant harm.

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How often these injuries happen

OSHA recorded 212 severe cases involving structural trusses, girders, and beams over the last decade. Fractures account for 50% of these injuries, often resulting in complex orthopedic damage that requires extensive surgical intervention and long-term rehabilitation.

These incidents frequently impact your brain, which is affected in 11% of cases. You may suffer from traumatic brain injuries and severe spinal trauma, which can lead to permanent disability and a significant loss of future earning capacity.

Reported Projected
0102030405020152026
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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How these injuries happen

The vast majority of these injuries occur when you fall to a lower level, accounting for 60% of all reported incidents. These accidents often happen when structural components are improperly secured, cross-bracing fails under weight, or safety tie-off points are compromised during the erection process.

1 Other fall to lower level
Incidents
124
Share
60% of reported incidents
2 Fall to lower level from collapsing structure or equipment
Incidents
31
Share
15% of reported incidents
3 Struck against stationary object
Incidents
21
Share
10% of reported incidents
4 Struck by falling object
Incidents
14
Share
7% of reported incidents
5 Compressed between running equipment and other object(s)
Incidents
7
Share
3% of reported incidents
6 Fall to lower level— caught self or curtailed
Incidents
1
Share
0% of reported incidents
7 Struck by running powered equipment— n.e.c.
Incidents
1
Share
0% of reported incidents
8 Fall on same level
Incidents
1
Share
0% of reported incidents
Cause Incidents Share
1Other fall to lower level 12460% of reported incidents
2Fall to lower level from collapsing structure or equipment 3115% of reported incidents
3Struck against stationary object 2110% of reported incidents
4Struck by falling object 147% of reported incidents
5Compressed between running equipment and other object(s) 73% of reported incidents
6Fall to lower level— caught self or curtailed 10% of reported incidents
7Struck by running powered equipment— n.e.c. 10% of reported incidents
8Fall on same level 10% of reported incidents

Where injuries happen most

Construction accounts for 73% of these severe injuries, as the nature of steel erection requires you to navigate narrow beams and trusses at significant heights. The high-risk environment of residential and commercial builds often leads to lapses in fall protection compliance and structural stability protocols.

Construction 73%
Manufacturing 16%
Public Administration 2%
Professional Services 1%
Arts & Entertainment 1%
Other 7%

Real cases like yours

Common patterns in these reports include you losing your balance while navigating cross-braces or falling when a structural member shifts unexpectedly during installation. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident to determine if employer negligence contributed to your injury.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions