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OSHA Workplace Injury Research

Industrial Vehicle Accidents Cause Severe Fractures

OSHA recorded 6,540 severe cases involving powered industrial vehicles, with fractures accounting for 49% of all reported injuries.

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How often these injuries happen

OSHA recorded 6,540 severe cases involving industrial vehicles over the last decade. These incidents frequently result in fractures, which account for 49% of all reported injuries, followed by traumatic injuries and amputations.

The severity of these accidents is reflected in the high frequency of injuries to your fingers. You often face long-term recovery periods due to the crushing force and heavy nature of the machinery involved.

Reported Projected
020040060080020152026
Data: Federal OSHA Severe Injury Reports (29 states). 2025 and 2026 data forecasted by ClaimsBoost research team.

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How these injuries happen

Injuries involving industrial vehicles often occur when you are struck in a nonroadway area or when a vehicle collides with objects like shelving or building structures. These accidents frequently stem from blind spots, excessive speed, or poor traffic management in busy warehouse environments.

1 Nonroadway collision with object other than vehicle
Incidents
1,872
Share
29% of reported incidents
2 Pedestrian struck by vehicle in nonroadway area
Incidents
1,563
Share
24% of reported incidents
3 Nonroadway noncollision incident
Incidents
724
Share
11% of reported incidents
4 Struck by rolling powered vehicle or machinery
Incidents
595
Share
9% of reported incidents
5 Nonroadway collision with other vehicle(s)
Incidents
558
Share
9% of reported incidents
6 Other fall to lower level
Incidents
363
Share
6% of reported incidents
7 Compressed between running equipment and other object(s)
Incidents
227
Share
4% of reported incidents
8 Caught, entangled in running powered equipment— normal operation
Incidents
112
Share
2% of reported incidents
Cause Incidents Share
1Nonroadway collision with object other than vehicle 1,87229% of reported incidents
2Pedestrian struck by vehicle in nonroadway area 1,56324% of reported incidents
3Nonroadway noncollision incident 72411% of reported incidents
4Struck by rolling powered vehicle or machinery 5959% of reported incidents
5Nonroadway collision with other vehicle(s) 5589% of reported incidents
6Other fall to lower level 3636% of reported incidents
7Compressed between running equipment and other object(s) 2274% of reported incidents
8Caught, entangled in running powered equipment— normal operation 1122% of reported incidents

Where injuries happen most

Transportation and warehousing accounts for 29% of all severe industrial vehicle cases. The high volume of material movement and the constant interaction between heavy machinery and foot traffic in these facilities create significant risks for you.

Transportation & Warehousing 29%
Manufacturing 28%
Wholesale Trade 15%
Retail Trade 11%
Construction 6%
Other 11%

Real cases like yours

Common patterns in these reports include forklift tip-overs during loading, you being struck while walking in dock areas, and you getting caught between equipment and stationary objects. If any of these scenarios sound like what happened to you, an attorney can help you review the specifics of your incident.

Year State Industry Incident summary

Source: OSHA Severe Injury Reports. Narratives are verbatim from filings; identifying details may have been redacted by OSHA.

Frequently asked questions